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Technical Reference  
  Transmission Roller Chain

Bearing
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Transmission Roller Chain TOP
Structure£º

Characteristic of the parts:
Plate£ºAs the main connecting and bearing component it is made of alloy steel or carbide steel£¬and heat-treated and shot peening hardened with the result of high comprehensive mechanical capability£¬up to high tensile strength¡£
Pin£ºMade of strictly selected low or neutral carbide alloy steel¡£Chemically or comprehensively and heat-treated finished£¬and consequently smooth finished for high hardness and small friction¡£With high wearability and tenacity¡£
Bushings£ºExquisitely manufactured from handpicked or low-carbon carbide steel¡£Through consequent carburizing or carbonitriding treatment¡£With high hardness a-nd low friction¡£
Rollers£ºMade from high-quality low-carbon steel or low-carbon alloy steel¡£Trough shot peening hardening treatment¡£With high wearability£¬hardness and anti-fatigue¡£
Roller Link and Pin Link£ºMain components of a chai.

Roller Link£ºMade up of rollers£¬bushings and inner plates.

Pin link: Made up of pins and outer plates.

Connecting Link£ºMade up of connecting pins£¬outer plates£¬connecting and locking pins¡£Used for roller link at the ends of the chain.

Offset Link£ºUsed for connecting between the roller link and pin link at the each end of chain.

Double Offset Link£ºMade up of link and roller link£¬used for connecting between ends.

Double offset link are recommended instead of offset link because the latter will reduce the chain¡¯s intensity by 20%.

Tensile strength£º
For users¡¯ safety£¬the average tensile strength is treated to be qualified standard for leaving factory in the quality control process¡£This index is 10-15% higher than that of ISO£¬ANSI and DIN standard¡£(See the chart below) .

Tensile Strength Test for part in the Product line£º

Tensile Strength Test of Finished Products:

The Maximum Permitted Working Loading is the Maximum Working Load got form the fatigue test in accordance with JB5387-91 Standard.

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Bearing TOP
1. Bearing material£º
The rings¡¢balls¡¢needles and rollers of the bearings can be made of refining bearing steel AISI52100, stainless steel¡£
Cages are normally punch-pressed from steel strips 08, SPCC BQB402, as well as stainless steel ¡¢plastics or copper stock¡£
The shields can be made of Japanese SPCC JISG3141 or stainless steel¡£
Seals: synthetic rubber hot pressed with phosphatizing steel¡£
The chemical composition of bearing steel and stainless steel are listed as follows:
Steel No. GB NO. C% Si% Mn% S% P% Cr%
AISI52100 GCr15 0.95-1.05 0.15-0.35 0.25-0.45 <0.02 <0.027 1.4-1.65
AISI440C 9Cr18, 9Cr18Mo 0.90-1.05 <0.8 <0.8 <0.04 <0.03 16-19

2. Bearings Accuracy Grade£º
 

Accuracy   Grade

GB 0 6 5 4 2
ISO 0 6 5 4 2
ANSI ABEC-1 ABEC-3 ABEC-5 ABEC-7 ABEC-9
DIN P0 P6 P5 P4 P2
JIS 0 6 5 4 2

3. Radial Clearance of Deep Groove Ball Bearings£º

The radial clearance of bearing might be divided into five groups according to ISO 5753,C2¡¢C0¡¢C3¡¢C4¡¢C5.
Bore diameter
D(mm)
C2 C0 C3 C4 C5
Over To Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
2.5 10 0 7 2 13 8 23 14 29 20 37
10 18 0 9 3 18 11 25 18 33 25 45
18 24 0 10 5 20 13 28 20 36 28 48
24 30 1 11 5 20 13 28 23 41 30 53
30 40 1 11 6 20 15 33 28 46 40 62

4. Deep Groove Ball Bearing¡¯s Vibration and Noise Class£º

According to related standard£¬the vibration noise(dB) of bearings for their vibration under acceleration are divided into four groups£ºZ1,Z2,Z3,Z4£»Also they can be divided into four groups according to vibration speed(um/s)£ºV1,V2,V3,V4.
Bore diameter
d(mm)
Deep Groove Ball Accelerating Vibration(dB) Axes load
Diameter series(0)(1) Diameter series(2) Diameter series(3)
Z1 Z2 Z3 Z1 Z2 Z3 Z4 Z1 Z2 Z3 Z4
3 34 32 28 35 32 30 - 36 33 31 - 30
4 34 32 28 35 32 30 - 36 33 31 -
5 36 34 30 37 34 32 - 37 35 33 -
6 36 34 30 37 34 32 - 37 35 33 -
7 38 35 31 38 36 34 - -- -- -- - 40
8 38 35 31 38 36 34 - -- -- -- -
9 40 36 32 40 37 35 - -- -- -- -
10 42 38 33 42 39 35 35 44 40 37 32
12 43 39 34 43 39 35 35 45 40 37 32
15 44 40 35 44 41 36 36 46 42 38 33
17 44 40 35 45 41 36 36 47 42 38 33
20 45 41 36 46 42 38 38 48 43 39 34
25 46 42 38 47 43 40 40 49 44 41 37 80
30 47 43 39 48 44 41 41 50 45 42 38

Bore diameter d(mm) Deep Groove Ball Bearing Speed Viabration(um/s) Axes load
V1 V2 V3 V4
L M H L M H L M H L M H
3 60 35 32 48 26 22 31 16 15 28 10 10 30
4 60 35 32 48 26 22 31 16 15 28 10 10
5 90 60 50 58 36 30 35 21 18 32 11 11
6 90 60 50 58 36 30 35 21 18 32 11 11
7 110 80 65 72 48 40 44 28 24 38 12 12
8 110 80 65 72 48 40 44 28 24 38 12 12
9 110 80 65 72 48 40 44 28 24 38 12 12 40
10 140 100 85 90 60 50 55 35 30 45 14 15
12 140 100 85 90 60 50 55 35 30 45 14 15
15 180 130 100 110 78 60 65 46 35 52 18 18
17 180 130 100 110 78 60 65 46 35 52 25 25
20 220 160 125 130 100 75 80 60 45 60 25 25
22 220 160 125 130 100 75 80 60 45 60 30 32 80
25 220 160 125 130 100 75 80 60 45 60 30 32
28 220 160 125 130 100 75 80 60 45 60 35 40
30 250 200 160 150 120 100 90 75 60 70 35 40

5. Characteristics of grease lubrication£º
Company  Designation Dropping Tem. Penetration at 25¡æ Working Tem.¡æ Remarks
¡æ
Shell Alvania R2 185 265-295¡¡ -35-120 General purpose
Alvania R3 185 220-250 -35-135
Alvania RA 180 250-275 -25-100
Alvania EP1 180 310-340 -25-110
Alvania EP2 185 265-295 -25-110
Darina 2 250 265-295 -25-150 high Tem. service
Darina EP2 250 265-295 -25-150
dolium R2 250 265-295 -35-150 corrosion resistant
Esso Andok C 260 190-210 -30-120 General purpose
Adnok 260 190 204-260 -40-120
Beacon 325 190 255-280 -54-120 low Tem. service
Chevron SRI-2 240 255-280 -30-120 water resistant
Mobil Mobilux 2 190 265-290 -10-110 General purpose
Mobil 22 192 250-274 -40-120
Mobil 28 260 265-295 -55-175 wide range Tem. service¡¡
Mobil 48 260 240-270 -60-170 high Tem. service¡¡
Kluber Isoflex LDS18 190 255-280 -50-110 low Tem. service
Isoflex NBU15 250 255-280 -30-120 General purpose
Kyodo Yushi Multemp SRL 185 225-245 -40-145 low torque service
Multemp PS2 190 250-275 -50-110 low Tem. service
Multemp SC-A 260 255-280 0-160 high Tem. service
Multemp ET150 260 255-280 -10-160
China Hangu Hangu 2 198 265-295 -10-130 low noise service

 
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